KBA RA 106-4+T+4 SW5 FAPC HRUV – 5 – 8 colors – Sheetfed Offset Printing Press

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Reference number: A4P02115

Special inks UV press 8 Colors 162 million impressions Color control (camera + lamp) Automatic inking and ink regulation Lithec calibration table CSI rocker arm rectifier (no sheet can go through the press unless rectified) Iron-doped lamp drying Cooling table + glycol lighting Smooth cylinder on 4 groups and micrograin on the next 4 (replaceable jacket) Automatic blanket and cylinder washing (not simultaneous) Lototech dampening Bootcher batteries Sheet Formats
  • Maximum: 740 × 1,060 mm
  • Minimum: 340 × 480 mm
  • Minimum (perfecting mode): 400 × 480 mm
Printing Format
  • Maximum: 730 × 1,050 mm
  • Maximum (perfecting mode): 720 × 1,050 mm
Printing Substrates
  • Standard: 0.04–0.7 mm
  • With perfecting: 0.04–0.6 mm
  • Gripper margin: 10 mm
Production Output
  • With perfecting and 8 printing units (straight printing): up to 18,000 sheets/h
  • With perfecting and 8 printing units (perfecting mode): up to 15,000 sheets/h
Pile Height from Floor
  • Feeder: 1,250 mm
  • Delivery (paper/cardboard): 1,200 mm
  • Delivery in Non-stop mode: 1,100 mm
Plate and Blanket Formats
  • Plate format: 795 × 1,060 mm
  • Standard image start: 36 mm
  • Blanket format: 860 × 1,070 mm
Basic Configuration
  • Group-based construction
  • Printing units and transfer systems with double-development design
  • Cylinders positioned at the 7-o’clock configuration
  • Voltage/Frequency 380–420 V / 50 Hz
Feeder DriveTronic
  • Pile board plate with separate inclined plane, bolted to the floor
  • Sheet pile deposited above the feeder
  • Feeder head with 4 separating suckers and 6 forwarding suckers (including 2 long-stroke spring-compensated suckers)
  • 4 separating suckers for wavy paper (supplied separately)
  • 4 separating suckers for convex or concave sheet piles (supplied separately)
  • Reverse sheet pile formation for substrates >120 g/m²
  • Suction-belt feed table with 1 belt and 4-chamber vacuum system
  • Stainless, antistatic table surface
  • Electronically controlled sheet slowdown ensuring optimal arrival speed at front lays
  • Format presetting from the ErgoTronic console
  • Motorised side-edge adjustment ±25 mm
  • 4 side blowers
  • Switchable front-edge / rear-edge pile sensing
  • Motorised height adjustment of the feeder head
  • Automatic height setting when using front-edge detection
  • Electromechanical double-sheet detector with monitoring
  • Continuous pile lift with automatic adjustment according to substrate thickness
  • Antistatic device for sheet-separation air at rear of the pile
  • Nonstop feeder bar system (requires suitable nonstop pallet)
  • On-the-fly skew correction on the feeder head
Infeed Table
  • Underslung swing arm, accelerating sheets to the single-revolution infeed drum
  • Photoelectric front-lay monitoring
  • Front lays located beneath the infeed table, with motorised parallel correction (+1/–0.5 mm) and diagonal correction (+1/–0.5 mm) from the ErgoTronic console
  • Individual front-lay adjustment via ErgoTronic or infeed touchscreen
  • Motorised height adjustment of upper lays
  • SIS — Sensoric Infeed System Automatic lateral sheet alignment without a side guide, using the movable gripper bar of the infeed drum
  • Ultrasonic double-sheet detection
  • Optical skew monitoring
  • Electro-pneumatic overshoot prevention device
  • Mechanical foreign-body blocking system
  • Touchscreen with quick-access keys for major functions
Printing Unit Frame and Cylinders
  • One-piece cast-iron subframe for high torsional rigidity
  • Cylinders mounted on multi-row cylindrical roller bearings, play-free adjustment
  • Anti-corrosion coating on plate, blanket, and impression cylinders for maximum surface hardness
  • Two-stage pneumatic on/off impression control
Réglages de pression et registres / Pressure & Register
  • Impression-to-blanket pressure adjustment from the ErgoTronic console
  • Register adjustment: lateral ±1.5 mm, circumferential ±1.0 mm, diagonal ±0.12 mm
  • Diagonal register via skewing of the transfer drum
Cylinders, Grippers & Plates
  • Plate and blanket cylinders run bearer-to-bearer
  • Plate cylinder can be moved away from blanket cylinder using hand dials
  • Two-part rear plate clamp bar
  • Front register bar with pinning system (780 mm hole spacing)
Plate Changing
  • SAPC — Semi-Automatic Plate Changer
  • “Clean Printing” function for removing residual ink from plate and blanket
Sheet Guidance & Air Systems
  • Air blowers before the printing zone to prevent accidental sheet contact with the blanket cylinder
  • Venturi sheet-guide plates under transfer drums, adjustable and memory-enabled
  • Individual replaceable gripper pads and gripper tips
  • Micrometric adjustment of cylinders and transfer-gripper closing
Lubrication
  • Central lubrication for major lubrication points
  • Spray lubrication with filtered oil for gear trains in sealed gearboxes
Perfecting Device
  • Three-drum perfecting system (1-2-1 configuration)
  • KBA cylinder jackets on impression cylinders after perfecting
  • Anti-marking coating (after perfecting)
Sheet Handling
  • Removable guide plates under transfer drums after perfecting
  • Venturi guide plates under transfer drums after perfecting
  • Suction elements in the delivery drum for rear-edge sheet tension
Automation
  • Fully automatic format adjustment and conversion between straight printing and perfecting
  • Video system for monitoring sheet travel under the perfecting drum and in the delivery section
Dampening System
  • Continuous dampening system VARIDAMP
  • Oscillating bridge roller on the dampening form roller
  • Independently adjustable inking–dampening connection from the ErgoTronic console
  • Differential drive to prevent hickeys, switchable on/off from the console during production
  • Feed roller located below the dampening form roller
  • Level sensor in the dampening tray
  • Dampening solution tray removable without tools for cleaning
  • Pan roller can be laterally skewed
  • Pan roller can be pneumatically engaged/disengaged from the console, including a “day-end” off-contact mode
  • Pan roller speed setting via the ErgoTronic console
  • Pan roller drive synced to press speed, with adjustable acceleration cam
  • Dampening solution conditioning system with digital temperature control and display
  • Overdampening option adjustable from the console at the press delivery
Ink Fountain & Metering
  • ColorTronic ink fountain with 35 ink keys, each 30 mm wide
  • Carbide-tipped metering elements (ink keys) operating without contact
  • Ceramic-coated ink duct roller with continuous rotation
  • Ink duct roller speed linked to press speed, with adjustable acceleration cam
Ink Transfer
  • Ink take-up roller cycle frequency adjustable from the console
  • Ink take-up clutch can be enabled/disabled from the console and the printing unit
  • Inking roller disengagement during off-impression, switchable from the console
Oscillation & Fine Adjustments
  • Lateral oscillation of form rollers ±17 mm
  • Oscillation phase continuously adjustable during press operation from the console
Temperature Control Readiness
  • Distributor roller (Rilsan) and duct roller prepared for temperature stabilization system
Clutching
  • Individually clutchable/unclutchable inking units from the ErgoTronic console
  • Inking rollers can remain stopped
Components
  • 4 ink form rollers
  • Lateral oscillation can be enabled/disabled directly at the form rollers
  • Pneumatically actuated roller washing blade
AirTronic Delivery
  • Touchscreen with quick-access keys for essential functions
  • Format presetting from the ErgoTronic console, with motorised adjustment of all delivery-format components
Sheet Handling
  • Sheet jogger
  • Sheet brake with 4 suction belts and automatic format adjustment
  • Dynamic sheet deceleration with speed-compensated suction belts for soft and accurate sheet delivery
  • Venturi sheet guide plates in the delivery upcurve, with air settings adjustable and storable via ErgoTronic
  • Air tubes and fans above the pile with honeycomb grilles for directed airflow
  • High-performance powder sprayer with antistatic blower, adjustable from the ErgoTronic console
Gripper Systems
  • Aerodynamic gripper systems, shadow-free for radiation drying
  • Individually replaceable grippers and gripper pads
  • Electronically controlled gripper opening cam, adjustable via delivery touchscreen
Detection & Safety
  • Wrinkled-sheet detector
  • Capacitive pile-height sensor
  • Photoelectric guards securing the delivery area
Nonstop Features
  • Drop-down Nonstop roller track
  • Three-direction pile delivery capability
  • Pile board plate with separate inclined base, bolted to the floor
Quality Control
  • Pneumatic pull-out system for inspection sheets
Maintenance Access
  • Hinged cover over the delivery upcurve for optimal access to sheet guide plates
  • Automatic lubrication of chains and chain guides
  • Vibratory motion of front and side lay joggers, switchable on/off
Operator Platform
  • Ergonomically designed operator platform on both drive and operating sides
Air Supply
  • Three electronically regulated pressure levels, with separate air cabinet cooled by air
  • High-pressure compressor and refrigeration dryer for pneumatic positioning systems
Safety Devices
  • Machine safety systems comply with current European safety standards
ErgoTronic Console
  • UPS ensuring controlled stop in case of power failure
  • MS Windows operating system
  • TFT touchscreen
  • ColorTronic ink metering with bar-graph zone display on console and touchscreen
  • 5000K daylight lighting
  • Comprehensive menu system for press and peripheral equipment control
  • KBA PressSupport 24 Sheetfed: remote maintenance and software updates (subscription after warranty)
  • Automatic job-change program for presettings
  • Secondary memory enabling preparation of next job during production
  • Hard drive for job storage and management
  • Network-ready for external data storage or preset data import
  • USB port for external data saving
  • Maintenance reminder system generating service schedules (with LogoTronic)
High-performance Kersten antistatic system Includes:
  • Rear-edge antistatic blower
  • Ionisation system for sheet-separation blowers
  • Additional lateral pile-edge blowers with ionisation
  • Antistatic bar and ionised blowers above the feeder table
→ Main electrical cabinet equipped with an air-conditioning system UV & Hybrid Printing Units
  • UV / hybrid printing units
  • EES (Extraction Exhaust System): Delivery air-flow extraction system to eliminate odours during operation
  • Roller set for hybrid inks (conventional / UV)
Dummy Unit
  • One dummy unit with substructure and impression support cylinder Permits easy installation of curved UV or IR dryers above the cylinder Allows easy mounting of various arc-shaped dryers above the impression support cylinder
Perfecting Device (Additional)
  • Perfecting device for 5/4 perfecting (straight/ perfecting mode)
  • Fully automatic activation from the ErgoTronic console
Width & Foundational Elements
  • Frame for lowering feeder and delivery pile plates into foundation
INFEED (Accessories)
  • Intercom system for easy communication between feeder and delivery
PRINTING UNIT (Additional Options)
  • Quick-release Venturi sheet guide plates under the transfer drum
  • FAPC (Full Automatic Plate Changer) Includes magazine with a prepared plate for the next job Includes a plate magazine for the next job; fully programmable via the ErgoTronic console
INKING UNIT (Options)
  • Combined cooling and circulation system Technotrans “beta c” Functions: • Temperature regulation of inking tables • Circulation & treatment of dampening solution • Automatic additive dosing “Alcosmart AZR” • pH & conductivity display • Integrated control panel • Extraction hood included
  • Preparation for cooling of the ink duct roller
  • Manual anti-hickey device located before the dampening system
  • Pneumatic ink agitators on all printing units
WASHING SYSTEMS
  • CLEAN TRONIC MULTI: mixed-type pump cabinet for supplying blanket / roller / impression washing systems Includes: • Two separate tanks for conventional and UV wash agents • Dedicated piping and solenoid valves for each circuit
  • Motorised KASPER cloth-wash unwinder Comes with a cloth roll and mandrels
  • Two additional spare mandrel sets
DAMPENING COOLING
  • Dampening system alcohol-reduction kit (down to 5%) including Technotrans ‘Beta f’ filtration unit
  • P 150C additive-dosing system
DRYERS HRUV Dryer on Dummy Unit
  • 160 W/cm HRUV lamp with dichroic low-temperature reflector
  • Shutter system and chilled-water cooling included
  • Automatic power regulation according to press speed
Final HRUV Dryer
  • 160 W/cm lamps with water-cooled dichroic reflectors
  • Air extraction above the lamp
  • Automatically controlled power output matched to machine speed
CONSOLE (Additional Options)
  • New ErgoTronic console with height-adjustable motorised Wallscreen (memory-positionable)
  • Wall-mounted screen for full machine-operation visualisation
MEASURING SYSTEMS LogoTronic Plus connection
  • Interface for connecting LogoTronic Plus to an existing press
ACR CONTROL
  • Automatic register control with video-magnifier assistance
DENSITRONIC
  • Automatic densitometric ink-control system
  • Online correction of density deviations
OPTIONAL (Included) QualiTronic Color Control
  • Closed-loop sheet-by-sheet densitometric colour control system
  • Two CCD cameras (front and back)
  • Tolerance: ±0.05 density units
QualiTronic LiveView
  • Live inline image display on the Wallscreen QualiTronic DotView
  • Dot-gain analysis module QualiTronic ColorView
  • Quality report integrating inline colour-control measurements
PROCESS AUTOMATION & NETWORKING
  • LOGOTRONIC PLUS software package including major automation modules
  • CiPLink “X”: ink-preset import (CIP3), CIP4/JDF MIS connectivity, job reports, palette labels, job data storage
  • Preset and repeat-job databases included
  • PRESSWATCH, SPEEDWATCH and Energy-Consumption Monitoring tools included
  • On-site installation and commissioning included
 

Please note that this description may have been translated automatically. Contact us for further information. The details are only indicative.

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