Muller Martini ALPRINTA 74V – Flexographic Label Printing Machines

Used press for printing continuously size-variable, flexible packaging and labels Control / Operation 1 Control and operating system. Operating panel with touch screen technology on swivel arm: – for the centralized set-up and control of all fully automatic machine functions – for presetting and remote control of motorized ink fountains – for automatic make-ready and storing of new and repeat orders (hard disk, diskette, external storage device) – machine integrated control box for monitoring the machine Main desk with: – air-conditioning – integrated control – electronic shaft for synchronization of separate drives – main connection: 400 V I50 or 60 cycles I 3 phases – printed sheet deposit with zone guide Control cabinet 1 Modem for remote diagnosis, including cable. Analog phone line is required 1 lnk zone guide (clear film keyboard) with actual value display per ink zone, mounted below the printed sheet deposit on main desk 2. touch screen for individual adjustments of remote ink control 1 Norm lighting for printed sheet deposit on main desk MRS software components 1 CIP3 Software – CD with Software for presetting of slide segment ink fountain with CIP3 data on an external PC (Win2000, XP or Vista) – Network card ta connect the remote ink control with the customer net Unwind unit Alprinta 74 1 Unwind unit 2511 for maximum 50inch (1270 mm) roll diameter, including: – motorized roll lift – pneumatic unwind brake – paper roll diameter monitoring – servo drive – storable web length setting Unwind shafts 1 Pneumatic unwind shaft 76 mm (3inch) including carrier 1 Pneumatic unwind shaft 150 mm (6inch) including carrier Web edge control 1 Web edge control, with: – ultrasonic sensors for scanning on both sides, also for transparent materials – manually adjustable scanning heads – remote adjustment ± 6 mm (1/4inch) from main desk Options to unwind unit 1 Throw length board 84inch (213.3 cm) length 2 Set of web tension sensing roller (2 rollers), tension is displayed on MM touch screen panel Web cleaner 1 Web cleaner double sided contact in use with film including intermediate piece & support Corona treatment 1 AFS Corona device for two-sided pre-treatment of conductive and non-conductive films: – treatment width 740 mm – power 2 x 3 kW – maximum speed 300 m/min – exhaust fan to connect on a customer „¢s exhaust piping – including necessary intermediate piece mounted after unwind unit/infeed 2511 Web break sensor for transparent print substrates 1 Set of web break sensors for transparent print substrate. Basic equipment per machine 11 Set of web break sensors for transparent print substrate, per print unit, flexo unit and cooling station 2516 Plane surfaced idler rollers 1 Set of plane surfaced aluminum idler rollers for complete machine Print units Alprinta 74V 6 Wet offset print unit 2512 including: – slide segment ink fountain with 23, slide segments motorized adjustment – remote adjustable ink fountain roller – sequential ink duct cycle control for ink reduction – 3 vibrating rollers with temperature control, including rotating unions and pipes – 4 form rollers with different diameters – drive with serve motor for individual make-ready, wash-up and inking – dampening system, changeable to direct/indirect dampening, including level control, skewing for dipping roller, chrome transfer roller – speed compensation for water and ink – automated ink roller wash-up device – automatic positioning of plate cylinder for plate change – remote controlled motorized circumferential register adjustment 360 – remote controlled motorized side register adjustment – increments 1/3inch – including necessary intermediate piece 4th form roller, instead of the usual form roller, motion on-/off feature Additions to print units 6 lnk mist hood with triple filters and filter level control 6 lnk agitator 6 System for elimination of exceed water on the printing plate, per print unit 6 Level control for ink Accessories to print units 1 Beil plate bender – tabletop model – manual operation – plate positioning with adjusting screws and video cameras, 17inch monitor – vacuum plate fixation – size adjustment with handwheel – size range 20inch – 36inch 1 Set of spare rubber rollers for wet offset units (for UV and conventional inks) Turn bar stations 1 Turn bar station with pneumatic turn bars, after Flexo unit no. 1 1 intermediate piece between Offset print unit number 6 and last Flexo unit Offset print units no. 1 & 6 will be prepared for later retrofit of additional turn bar station Pull/cooling roller at the lnfeed of the print unit 5 Pull/cooling roller 24inch, including cooling pipes, prepared for installation of one UV lamp, at the infeed of the print unit 2, 3, 4, 5, & 6 Variable size printing inserts, size range 20inch – 28 1/3inch 6 Extension of print unit for use of variable size printing insert, per print unit 6 Variable size wet offset printing insert, size range 20inch – 28 1/3inch, with: – motorized positioning for all cylinders, skewing for plate cylinder – fixed impression cylinder 24inch – serve motor for drive without changing gears – motorized side register ± 4,5 mm 78 Plate cylinders without reel rod but with slot undercut 0,15 mm sizes to be determined 91 Blanket cylinders for stick-on blankets without slot undercut 1,95 mm non-printing gap approximative 3 mm sizes to be determined (Additional spare blanket cylinder per size) 1 Device for offline plate and blanket change 1O Rack on wheels for storage and transport of 18 plate- or blanket cylinders Transport and storage system for variable size printing inserts 1 Console for transport of variable size printing inserts for use with hydraulic trolley Fountain circulation and cooling unit 1 Combination fountain circulation and cooling unit Technotrans type alpha.c 160G 1 Alcohol stabilizer Technotrans Alcosmart AZR for accurate alcohol control. – Measuring- and proportioning range O – 15% equipment with alcocontrol lnk train temperature control 6 Preparation of ductor roller, first intermediate- and distributor roller for temperature control, including cooling pipes, per print unit Cooling of the Web Mixing unit Labelmakers. Cooling station Alprinta 74V 1 Cooling station 2516 with pull-/cooling roller 36inch, prepared for installation of an UV-curing system with maximum 3 UV lamps above the roller, including necessary intermediate piece, 2 Cooling station 2516 with pull-/cooling roller 36inch, prepared for installation of an UV-curing system with maximum 3 UV lamps above the roller, including necessary intermediate piece, inserted after flexo unit no. 1 & 2 Flexo unit Alprinta 74V 2 Flexo unit 2518, consisting of: – complete chambered doctor blade system, including drip dray, ink pump, connection tubes and doctor blade chamber – impression cylinder 24inch with motorized fine adjustment – air shaft ta anilox sleeve – pressure ta the anilox sleeve via motor with fine adjustment – serve drive for the web draw and anilox sleeve – air shaft (0 133,806 mm) ta plate sleeve – motorized size change, size range 20inch – 34inch – remote controlled motorized circumferential and lateral register adjustment – including necessary intermediate piece maximum working speed 365 m/min 2 Pull roller 24inch at the infeed of the flexo unit 6 Plate sleeve with Twinlock surface, size range 20inch – 25inch undercut 1,14 mm size ta be determined 2 Sleeve for continuous varnishing, varnishing width 740 mm 4 Anilox sleeve, conventional gravure 60 Hot air dryer to Flexo unit 2 Execution of Flexo unit for use of solvent based inks (ATEX) 2 Hot air dryer including support for installation on Flexo unit 1 Web edge control with: – ultrasonic sensors for scanning on both sides – motorized adjustable scanning heads – remote adjustment +/- 6 mm (1/4inch) from main desk – reinforced version for installation between infeed and rewind unit lncluding necessary base frame 1 Laminating unit 2518 integrated on flexo unit 2518.001, with: – unwind unit for foil with servo drive and brake – dancer roller for web tension – adjustable idler roller – rubber pressure roll maximum roll diameter 800 mm 1 Pneumatic unwind shaft 76 mm (3inch) Gantry crane, lifting capacity 500 kg, for handling of laminating rolls. Required ceiling height 4,5 m Additional accessories 1 Transformer Rewind unit Alprinta 74 1 Rewind unit 2515 maximum 50inch (1270 mm), including: – decreasing web tension – adjustable pressure roller – motorized roll lift – servo drive – dancer Rewind shafts 1 Pneumatic rewind shaft 76 mm (3inch) including gear 1 Pneumatic rewind shaft 150 mm (6inch) including gear IST UV-curing system type BLK-5 (Latest generation IST UV system) 1 IST UV-curing system type BLK-5, consisting of: – electronic lamp controller (ELC) – boxes, shutters and basements water cooled – cooling unit (water/air) – exhausting fan without pipes – voltage 380 – 415 V I 50 cycles – programming and operation on MM touch screen panel – 1 UV lamp 9 UV lamp For more than 5 additional UV lamps 1 Movability over more than 2 print units 3 Pivoted adaptation frame for installation of UV lamps on cooling station 2516 5 Pivoted adaptation frame for 24inch pull/cooling roller at the infeed of print unit for installation of one UV lamp MM register control system 2 Support for measuring head installed before turner bars 1 MM register control system for automatic control of longitudinal and side register print to print, integrated in machine control, mounted in extended main desk. – measuring head for color register front side, maximum 8 colors 2 Controller for longitudinal register for an additional unit, (e.g. flexo unit) 4 Back side stroboscope for transparent materials (films) 1 Instruction on site, including costs for travelling and lodging accommodation. 1 Measuring head for color register reverse side installed before turn bars BST web video Inspection 1 Frame for rerouting of web and installation of one-sided video camera system for front or reverse web inspection, depending on web path, mounted on rewind unit 1 BST digital web video inspection system type Premius Digital, consisting of: – 19inch TFT fiat screen monitor, operating via touch screen panel – 1 3-Chip digital high-speed camera for front side view – including interface for common data storage 1 Backing panel for transparent materials (films), per camera 1 Varnish strobe 1 Back side stroboscope